Glorson Brake Systems Co., Ltd.
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NEWS

Jan 01,1970

How to Tell If Calipers Are Sticking — Signs & Fixes

Symptoms that Suggest a Caliper Is Sticking

Sticking brake calipers often show predictable, measurable symptoms. Common indicators include a vehicle that pulls to one side under braking, a brake that stays warm or hot after a short drive, a single worn pad, decreased fuel economy, or chronic squealing/grinding from one wheel. Note whether symptoms appear only after the car sits or only when hot — this timing helps identify whether the piston, slide pins, or parking mechanism is the problem.

Visual and Physical Inspection Steps

Begin with a cold visual check before driving. Use these targeted inspections to find obvious mechanical faults.

Wheel, Pad, and Rotor Check

Remove the wheel and inspect the pad wear pattern and rotor surface. If one pad is much thinner than the other on the same caliper, the piston or slide pin may be sticking and not allowing full retraction. Look for scoring, rust ridge, or glazing on the rotor — signs of prolonged contact.

Caliper Housing and Boot Condition

Inspect the rubber piston boot and dust seals for tears, heavy corrosion, or brake fluid leaks. Torn boots allow dirt and moisture to corrode the piston and bore, causing it to seize. External leakage or wetness is a clear sign the caliper needs repair or replacement.

Road Tests and Live Diagnostics

Carefully controlled driving tests reveal dynamic symptoms you can’t see on the lift. Use a level, quiet road and the following checks.

Brake Pull Test

Drive at 20–30 mph and apply gentle and then firm braking. If the car consistently pulls to one side during braking (not during acceleration or coasting), the caliper on the opposite side may be sticking (dragging causes opposite-side pull). Repeat the test after a short drive: if pulling diminishes as brakes heat, internal corrosion is less likely than sticky slides.

Spin/Drag Test (Post-Drive)

After a short run at moderate speed, carefully stop and check wheel temperature by hand (cautiously) or with an infrared thermometer. A wheel that is significantly hotter than the others (by 20°F/11°C or more) indicates drag likely caused by a sticking caliper or pad contact.

Mechanical Tests & Measurements

These tests require basic tools (jack, stands, torque wrench, pry bar, caliper tool, thermometer). They confirm which caliper component is failing.

  • **Slide-pin movement test:** With caliper removed, free the guide pins and check for smooth travel. Pins should slide freely with light hand pressure. If stiff or binding, clean and re-lubricate or replace pins and boots.
  • **Piston retraction test:** Compress the piston back into the bore (use a caliper piston tool for floating calipers). If it resists heavily, the piston or bore may be corroded or the hydraulic system may be keeping pressure due to a stuck hose or master cylinder issue.
  • **Brake hose check:** With wheel off and caliper supported, have an assistant apply the brake pedal while you observe caliper movement. If caliper does not move correctly or pressure stays after release, a collapsed hose could be acting like a one-way valve.

Quick Fixes: Cleaning, Lube and Minor Repair

If inspection points to seized slides or sticky piston but no severe corrosion or leak, often a thorough clean and lube restores operation. Follow safe shop procedures: support the caliper (don't let it hang by the hose), remove pads and hardware, degrease slides and pins with brake cleaner, replace rubber bushings or boots if damaged, and apply a high-temperature brake grease (silicone-based on slides). Reassemble, torque to spec, then road-test.

  • Replace any torn dust boots and O-rings rather than reusing them.
  • Always bleed brakes if you open the hydraulic circuit or replace calipers/hose.
  • Use manufacturer-specified lubricants on slides—do not use general-purpose greases that can degrade rubber.

When to Rebuild or Replace a Caliper

Rebuild (seal kit + piston service) is economical when the bore is clean and the piston surface is good. Replace the caliper when the bore is pitted, the piston is deeply corroded, the housing is cracked, or there is external leakage that a rebuild won’t safely fix. Also replace if aftermarket parts are unavailable or cost parity favors a new caliper.

Simple Diagnostic Table: Symptom → Likely Cause → Quick Check

Symptom Likely Cause Quick Check
Car pulls while braking One caliper dragging Road test + spin temp
Hot wheel after short drive Pad contact/slide binding Hand/IR temp check
Uneven pad wear Piston or slide issue Inspect pads/slide pins

Safety, Tools, and Final Checklist

Work safely: use jack stands, wear eye protection, and never rely on a hydraulic jack alone. Essential tools: torque wrench, caliper piston tool, brake cleaner, high-temp caliper grease, replacement boots/pins or a seal kit, and an infrared thermometer for temperature checks. After any repair, bleed brakes, test pedal firmness, and perform a controlled road test to confirm the issue is resolved.

Summary: A Practical Approach

To tell if calipers are sticking, combine visual inspection, targeted mechanical tests, and simple road diagnostics. Start with the easiest checks (pad wear, rotor condition, boots), then move to slide-pin and piston tests, inspect hoses, and finish with controlled driving tests. Many sticking issues are solvable with cleaning and correct lubrication; replace or rebuild when corrosion, leaks, or severe damage are present.

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