Glorson Brake Systems Co., Ltd.
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NEWS

Jan 01,1970

Do You Have to Change Rotors With Pads? Key Brake Guide

Understanding Brake Rotors and Pads

Brake pads and rotors are essential components of your vehicle's braking system. Pads create friction to slow down the wheels, while rotors serve as the surface for this friction. Proper maintenance ensures safety, reduces repair costs, and prevents damage to other brake components.

Do You Always Need to Change Rotors With Pads?

Not every time you replace brake pads do you need to replace the rotors. The need depends on the rotor's condition. If the rotors are worn unevenly, have deep grooves, are warped, or are below the manufacturer's minimum thickness, replacement is necessary. Otherwise, resurfacing or leaving them in place may be sufficient.

Signs Your Rotors Need Replacement

  • Vibrations or pulsations in the brake pedal when braking.
  • Visible grooves, scoring, or cracks on the rotor surface.
  • Squealing or grinding noises that indicate worn pads have damaged the rotor.
  • Rotor thickness is below the recommended minimum.

Rotor Maintenance Options

When replacing brake pads, consider these rotor options:

Resurfacing

Resurfacing involves machining the rotor to remove minor grooves and restore a smooth surface. This is cost-effective but can only be done if the rotor thickness remains above the minimum limit.

Full Replacement

Replacement is recommended when the rotor is warped, severely worn, or below the minimum thickness. New rotors paired with new pads ensure consistent braking performance and safety.

How to Check Rotor Condition

A proper rotor inspection helps determine whether replacement is necessary. You can check:

  • Visual wear and tear, such as grooves or discoloration.
  • Thickness using a micrometer to compare with manufacturer specifications.
  • Warping by measuring lateral runout with a dial indicator.

Brake Pad and Rotor Replacement Tips

When replacing brake pads, keep the following tips in mind to maximize rotor life and performance:

  • Always replace pads on both sides of the axle to maintain balance.
  • Inspect rotors for wear or damage before deciding on resurfacing or replacement.
  • Follow manufacturer torque specifications when installing new components.
  • Break in new pads and rotors gradually to avoid uneven wear.

Comparison of Rotor Options

Option When to Choose Pros Cons
Resurfacing Minor wear or grooves Cost-effective, extends rotor life Limited to thickness specs, may not fix severe warping
Replacement Severe wear, warping, or under minimum thickness Ensures optimal braking, long-lasting Higher cost, requires more labor

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